We have a set of 'natural light' lamps which, while ugly, are useful. They contain special bulbs that cast a full-spectrum, very bright glow (1,800 lumens) that approximates daylight.
These sort of lamps claim to support a feeling of well-being by boosting seratonin, melatonin, and Vitamin D production. I can't vouch for that, but I can report that the lamps are great for reading and computing. When I'm staring at my monitor at night, I like to place a lamp nearby and point the bulb toward the wall. It's almost as if a window is open.
Last week, a cheap plastic component on one of the lamps broke. I didn't want to throw it away. There was nothing wrong with the wiring, switch, or bulb, after all. Instead, I took it as an opportunity to create something new. This is the result.
I started out by (carefully) destroying the lamp with a screwdriver and small pry bar. I threw out the plastic junk and kept all the internal parts.
I then assembled a container for the new lamp with some scrap wood I had lying around. For the main face, I joined two 1"x4" pine boards. The top and sides are made from strips of 1/4"x4" oak. It's held upright by two small pine 'feet' joined to the back of the lamp (see the image below to see what these look like). I drilled a hole in the front-facing pine to house the on/off switch.
This is the wall-facing side of the lamp, showing how I reassembled the 'guts' of the old plastic lamp in the new wood structure. Only the on/off switch required soldering; I had to completely unsolder the switch to fit it through the hole in the wood. I used heat-shrinking plastic tubes to cover up the solder work. For the other wires, I used plastic connector caps to join them back up. I attached the components to the wood with screws and staples. It's hard to tell here, but I mounted the metal reflective shield from the old lamp to the wood surface behind the bulb. Last note: I had to cut all the wires when extracting them from the old lamp's plastic housing. The key thing to point out here is this: if you try something like this, be sure to mark the wires very carefully so you can remember how to reattach them.
Here's what the assembled lamp looks like in place.
And here's a wider view so you can see the effect of the light reflecting off the wall behind my main monitor.So that's it. The entire project took about five hours on a Sunday. I'm waiting for the glue to completely dry before applying a coat of polyurethane to the front.
The most challenging part was figuring out the design: I wanted to create a very simple and functional lamp using only scrap wood left behind from other projects. Aside from my time, the project didn't cost a dime.
The tools I used to assemble the lamp included a miter saw (to cut all lengths and angles), a biscuit joiner (to join the two pine pieces and the feet to the base of the lamp), a drill (to create a hole for the on/off switch), a table saw (to cut a strip of oak for the top edge of the lamp), wood glue, and a sheet sander. For the electrical work, I used a soldering gun and some heat-shrink tubing, wire connectors, a wire cutter/stripper, and a few screws and staples.
I think it looks better than the original. It certainly fits in better with my wooden desk than did the plastic lamp. I may have to go and break the other lamp now.